Using a 7i95T for 3 axis + handwheels

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1 year 3 months ago #331500 by MikkelRS
Hello all... I am looking at retrofitting a Prototrak DPMV5 mill, its supposed to have electronic handwheels as well as full CNC mode.
I am making new electronic handwheels- instead of using the 100ppr units you can get cheap, i want to use a 1024ppr encoder and custom made wheels. Bringing me to the main question: Can i use the 7i95T Mesa boards 4,5,6th axis encoder inputs as MPGs? Arguably with real good encoder counts? Or am i limited to using the 8 inputs as MPGs for the normal 100ppr units?
The machine I have is electrically stripped, so imagination is the limitation (okay maybe wallet too).

ps: I have retrofit a VMC and converted a manual lathe to CNC using 360ppr encoders on the handwheels to make a similar manual/cnc mode. Sometimes it misses counts when i spin fast using a 7i76e MPG inputs.

Thanks!
 

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1 year 3 months ago #331501 by tommylight

Can i use the 7i95T Mesa boards 4,5,6th axis encoder inputs as MPGs?

Most probably yes.

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1 year 3 months ago #331502 by PCW
Yes, you can use spare encoder inputs as MPG interfaces.

Note that with high resolution encoders, you lose the 1 count
per detent feature of 100 PPR MPGs.

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1 year 2 months ago #332982 by MikkelRS
I have never run this sort of mill- it originally had 3 handwheels, one for each axis, i dont know the resolution of them, but i doubt they were 100ppr, im thinking more like 200-500 to do half thou or 2 tenth motion(assuming 1 rotation was .1"), at least thats what would make sense for me.

i have another question: can a 3rd mpg encoder be added to the firmware of a 7i76e?

Also thanks a lot for the help, and this forum. amazing place!

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1 year 2 months ago #332986 by PCW
Its not easy to add a 3rd MPG to a 7I76E/7I76EU isolated I/O
But it would be easy to add 3 or 4 to the parallel expansion port
of a 7I76E,7I76EU,7I96,7I96S,7I95,7I95T etc as long as the MPG
just has 5V signals

Another easy way to add 4 MPG inputs to almost any card and simplify cabling
is to add a 7I73

 

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1 year 2 months ago #332997 by rodw
The distance a 100 ppr encoder moves per step is determined by the scaling in hal. So it can do whatever accuracy you want
There is a good example in the docs
linuxcnc.org/docs/stable/html/examples/mpg.html
Easy to use on Mesa, 
Use a Mux8 instead of mux4 to get up to 8 scaling steps...
 

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