bridge saw cutter for marble with rotating table

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3 years 1 month ago #281413 by glct12
Hello
I am working on a project, to convert an old bridge saw cutter for marble with rotating table for the work piece
to a cnc milling machine. My question is how to configure the kinematics of the 4-axis system.The tool is a disk saw (20cm .. 30cm diameter)
that moves in x,y,z axes and at the same time the work piece table can rotate when making curves.
I am going to use servo drives with analog reference inputs and incremental encoders for feedback.
For the logic interface I will use some mesa cards.
Any suggestion for the appropriate cam processor for the gcode generation of dxf files?
I am already familiar with linuxcnc and mesa cards that i have used in the past on other projects.
Thank you in advance.
George

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3 years 1 month ago #281439 by andypugh
This sounds like a fairly conventional XYZC machine.
Do you need to coordinate the table rotation to the other motion, or us it largely indexing?

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3 years 1 month ago #281444 by glct12
The axis C is rotating relative to Z axis and coordinated with the other motion.

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3 years 1 month ago - 3 years 1 month ago #281445 by Aciera

The tool is a disk saw (20cm .. 30cm diameter)
that moves in x,y,z axes and at the same time the work piece table can rotate when making curves.


I have difficulty picturing this. How are you cutting a curve with a disk saw?


[edit]
Is like at 1:07 in this video (only in your case the work piece rotates)?


If so you don't need any special kinematic in LinuxCNC.
Last edit: 3 years 1 month ago by Aciera.

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3 years 1 month ago - 3 years 1 month ago #281446 by Aciera
If you want to cut noncircular curves or circular ones that have centers that do not coincide with the axis of the rotary c table then you would need a fairly capable CAM. But I don't see how a custom (ie non-trivial) kinematic could be of any use here.

[edit]
Ok, I maybe kind of get it. For the mentioned cases above. You'd want to rotate the C table so the saw remains tangential to the curve and you'd then need the kinematic to adjust the XY-position according to the C axis angle.
For this you could use for example the included XYZAC-trt kinematic and just ignore the A axis.
However you would need a way to calculate C-axis angles depending on the tools position along the arc.
Last edit: 3 years 1 month ago by Aciera.

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3 years 1 month ago #281448 by glct12
The machine is similar to the one in the picture.
The table (C axis) is rotating relative to Z axis, which is perpendicular to XY plane.
The disk diameter could be 20cm in minimum.

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