RS-422 Linear Magnetic Encoder shows ERROR LED after power-on (Mesa 7i76 + 7i85)

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23 Oct 2025 17:49 #336973 by ddVll
I recently bought some Chinese linear magnetic encoders with RS-422 output and connected them to my Mesa 7i76 and 7i85 boards. Everything mostly works, but I’m having a strange issue with the encoder status LEDs.

Each encoder has LEDs:
Blue = IDLE
Red = ERROR

Here’s what happens:
When I power on the machine, the ERROR (red) LED turns on immediately.
If I unplug and replug the encoder connector, sometimes it switches to IDLE (blue) — but not always.
If I disconnect and reconnect one of the signal phases (A or B), I can get the IDLE state.
If I power the encoder alone (without connecting signal lines), it always shows IDLE.
It looks like the signal lines or differential inputs might cause some initialization conflict when LinuxCNC / Mesa powers up.

Has anyone experienced something similar with RS-422 encoders on Mesa boards?
Any advice or tests to help diagnose this would be appreciated.
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23 Oct 2025 18:12 #336976 by PCW
Maybe the scales cannot drive the RS-422 termination on the 7I76/7I85
or perhaps the 5V is marginal (check at encoder end of cable)
 

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