Method to prevent Z falling down

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22 Jun 2016 10:52 #76408 by emcPT
Method to prevent Z falling down was created by emcPT
Hello,

I am retrofitting a machining center where the Z axis have a brake to prevent the axis from falling down. The problem is when power fails (or any other error) related with axis drive, the axis falls down about 0.5-1mm before the brake fully stops the axis.

This will result in broken tools and broken jobs if happens during work.

What do you guys use/what method can solve this so that the tools are safe? I am using the original machine drives, where a signal "drive ok" is monitorized by linuxcnc that opens or close the brake.

Any ideia is welcome.

Thank you

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22 Jun 2016 11:00 #76409 by andypugh
Replied by andypugh on topic Method to prevent Z falling down

I am retrofitting a machining center where the Z axis have a brake to prevent the axis from falling down. The problem is when power fails (or any other error) related with axis drive, the axis falls down about 0.5-1mm before the brake fully stops the axis.


I don't think that there is a solution with the existing hardware. Is there any possibility of fitting a counterbalance piston?

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22 Jun 2016 12:19 #76417 by emcPT
Replied by emcPT on topic Method to prevent Z falling down
Fitting any counterbalance system is out of consideration due to space and complexity.
I wonder if this is a "normal" problem in VMC. I had only 2, industrial grade, on my hands before. One had the same problem (with a Fanuc controller) and the other did not lowered (Hurco VMC), and it did not had any counterbalance.

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22 Jun 2016 12:21 #76418 by andypugh
Replied by andypugh on topic Method to prevent Z falling down
It sounds like the brake would have to predict the power failure or drive drop-out, and that seems to be a fundamental difficulty.

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