Beginner Building a CNC - Questions About EtherCAT with Delta A2 and In

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02 May 2025 06:45 #327484 by Farzad
Hi everyone,I'm Farzad, an absolute beginner in CNC building. I'm currently in the process of choosing components to build a CNC machine for starting my own small business. I have a tight budget and want to make the most cost-effective decisions without sacrificing reliability.Here’s my situation:I’m planning to use Delta A2 servo motors with EtherCAT support.I’ve read that I’ll need an EtherCAT coupler such as the Beckhoff EK1100 to connect them to LinuxCNC.However, I also heard that using an Intel i210 network card might allow me to avoid the cost of a Beckhoff coupler by using it directly with the EtherCAT Master.My first question:
Is it possible and reliable to use the Intel i210 with LinuxCNC and Delta A2 EtherCAT servos, without a Beckhoff coupler?Budget constraints:
Servo motion controllers are expensive. I’m taking a small loan to start this CNC project, so minimizing cost is crucial. That’s why I’m exploring EtherCAT-based servos — to avoid the need for expensive motion control boards.Alternative option:
I can buy non-EtherCAT servo motors (a brand called “SAM”) for almost half the price, but they require a motion controller. My only affordable option is something like an LPT-based Mach3 controller boardMy second question:
Are LPT Mach3 controller boards reliable enough for a professional CNC router (metal and plastic parts)?
Or should I stick with EtherCAT and avoid LPT altogether?Any advice or experience would be very appreciated. Thank you!

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02 May 2025 08:34 #327485 by Aciera
Could you outline what kind of machine performance you are aiming for (ie how many axes, maximum axis velocities, toolchanger yes/no) ?
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02 May 2025 15:09 - 02 May 2025 15:13 #327508 by Farzad
Hi Aciera,

Thanks for your reply!

I’m planning to machine cast iron and steels like CK45 or SPK, mainly for mold making.

When it comes to speed, I'm still new to the CNC world — I'm coming from 3D printers world — so I don’t really know what’s considered fast or slow here. But I’m not looking for anything extreme. I thing Something like 45 or 30 mm/s feed rate with 0.3 to 0.5 mm depth per pass would be okay

About the machine setup:

For now, 3 axes will do, but I’d like to add a small 5th axis later — just enough to work on parts like cylinders up to 10 cm radius and 20 cm height.

I want to build the frame from epoxy granite for better rigidity and vibration damping.

Planning to use 25 mm ball screws with 5 mm pitch, and 30 mm linear rails.

The spindle will be a 2.2 kW single-phase induction motor, belt-driven with a VFD.


I’m not going for an automatic tool changer just yet, but it’s definitely on the list for future upgrades.

Oh, and by the way — I recently found a Beckhoff EK1100 for only €95, which I think is a good price

But Unfortunately, motors with ethercat are expensive.
Last edit: 02 May 2025 15:13 by Farzad.

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02 May 2025 19:39 #327536 by andypugh
LinuxCNC _is_ a motion controller, and can support a wide range of servo types. You are almost certainly going to need a better interface than the parallel port, but there are options to work with all sorts of (possibly second hand) servos and drivers using step/dir or analogue voltage control, and with encoder or resolver feedback.

There is definitely an advantage in a commercial setting of having drop-in replacement hardware readily available, though.

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02 May 2025 21:20 #327552 by rodw
Ethercat needs a master. Your linuxcnc computer can act as that master. Refer the forum stickies under the Ethercat section. The software is free.
EK1100 is not a master and it is not required unless you want to use backhoff modules attached to it.
Intel NICs are preferred as typically that have better performance but not mandatory.

You should also look at the Mesa cards as an alternative to Ethercat. The exact card will depend on your hardware choice.

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