mechanical limits switches wiring for 7i96s MESA

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03 May 2025 13:29 - 03 May 2025 14:33 #327598 by xlordofpainx
hey i am having some trouble wiring switches to the board here is what I tried:
I am using pnc conf
I read that the inputs are opticallyisolated so I can put a lot of voltage on the input pins (haven't tried yet only 5v)

the mechanical switchers have NC NO and C

I tried connecting NC to 5V and V to pin1 doesn't stop during homing
inverting just began the turn on with an error about the switch limit


I tried connecting NC to GND and V to pin1 doesn't stop during homing
inverting just began the turn on with an error about the switch limit

I tried connecting NO to 5V and V to pin1 doesn't stop during homing
inverting just began the turn on with an error about the switch limit

I tried connecting NO to GNFand V to pin1 doesn't stop during homing
inverting just began the turn on with an error about the switch limit

FInally i tried attaching NC to 5V, NO to GND and C to pin one and it worked but then the mesa card would get restarted ( apparently its shorting something when i hold the button too long


i saw some other people connecting NC to 24V and then to pin 1, but it should work with 5V as well and it doesn't. i tried pin 0 as well in case the pin was not working. 

i am getting the 5V and gnd from the STEP 3 pins. 

I am very interested what exactly is it that I am doing wrong. 

THanks
 
Last edit: 03 May 2025 14:33 by xlordofpainx.

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03 May 2025 14:40 - 03 May 2025 14:48 #327601 by PCW
If you use NC limit switch contacts and sinking inputs, wiring would be:

7I96S input common (TB3 pin 12) = GND (24V common)

+24V --> Limit-Switch C --> Limit-Switch NC --> 7I96S Input (TB3 pin 1 through 11)

In hal, the input must be inverted.

You can use 5V instead of 24V but it's not as reliable long term with mechanical switches

 
Last edit: 03 May 2025 14:48 by PCW. Reason: clarify

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03 May 2025 15:04 #327602 by xlordofpainx
Replied by xlordofpainx on topic mechanical limits switches wiring for 7i96s MESA
Thank you very much.

I don't understand how this is different from what I am trying. here is the setup:

Switch NC to 5V from one of the pins (would it be okay to plug it in the stepper motor DC 24 power supply?)

Switch C to PIN 1 TB3.

IN this case I am missing the TB3 common pin - will it work if I connect it to the GND from the MESA where I am getting the 5V will it work? It is not working as it is right now.

Eitherway if you say it is safe I will connect the DC power supply 24V to the limit switch NC then C switch to TB3 pin and I can connect the Common TB12 pin to the Power supply DC GND.

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03 May 2025 15:33 #327603 by PCW
The isolated inputs will not work as expected unless you connect the
input common (TB3 pin 12)

For sinking inputs (pullup to a positive voltage to activate), input common should be
connected to  GND/power common. If you are using 5V from the 7I96S, this is the
stepgen connector GND.

And yes if you use a 24V supply and sinking inputs, the 7I96S input common would
connect to the 24V supply common (negative)
 
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03 May 2025 15:54 #327604 by xlordofpainx
Replied by xlordofpainx on topic mechanical limits switches wiring for 7i96s MESA
THANKS!!! WORKS!

Now i understand, because they are isolated you need to connect the common pin to a GND reference point to the voltage that will be applied to the input 1-11 pins. I connected everything as you said and it works flawlessly. !!!!

This feels like a bigger achievement than getting my Master's degree haha.
The following user(s) said Thank You: tommylight

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