Feasibility of Replacing Electronic Gearbox with LinuxCNC on RZ300E Gear Grinder

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31 Aug 2025 06:04 #334170 by sunmoon
Hi everyone,I'm exploring the possibility of retrofitting an older Reishauer RZ300E gear grinding machine by replacing its existing electronic gearbox with a LinuxCNC-based solution. I’d appreciate your thoughts on whether this is technically feasible—especially for someone with limited experience using LinuxCNC.Additionally, I came across this article on continuous generation grinding  and video(
) that outlines some of the machine’s principles. Could a setup like this be simulated and validated in LinuxCNC before committing to hardware implementation?Any guidance, suggestions, or shared experiences would be greatly appreciated!Thanks in advance.

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31 Aug 2025 16:12 #334187 by andypugh
I think this should be do-able, it sounds like this is a grinding-hob style of machine? I have been cutting gears with LinuxCNC for more than 10 years (since the idea of electronically synching spindles first ocurred to me) (I invented the idea of electronic gear hobbing, but I probably didn't invent it _first_ :-)

You could certainly simulate most aspects of such a machine using Vismach, but simulating the actual stock removal falls outside of the capability of Vismach.

Do you have an "articulated" 3D model of the machine?

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07 Sep 2025 06:46 - 07 Sep 2025 10:55 #334576 by sunmoon
Thanks Andypugh! Its calming to hear you have done something like this already and is doable using LinuxCNC. I will try to learn and act on next steps.
I have not worked on the 3D model of the machine yet. Would be trying to do it next.
Edit: Its a continuous generating gear grinding machine, threaded griding wheel mimics the geometry of a fear hob.
Also, do you make helical gears?

Thanks for the guidance.
Last edit: 07 Sep 2025 10:55 by sunmoon.

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09 Sep 2025 13:01 #334692 by andypugh
I haven't made helical gears, but I am sure I could if I wanted to. It's just a matter of increasing the hob angle and adding in a proportion of the feed distance into the gear blank angular position.

Some links: My first YouTube video (filmed with a potato) where I explain the concept.



The current, much improved setup:



A screenshot of my (written just for me, so not very pretty) GUI. Of note is the top left section that calculates gear parameters based on entries in any gear system (mod, dp, cp). You will see that helix angle is included in the settings, but is currently not implemented.

wiki.linuxcnc.org/uploads/Screenshot.png

And all the files that are used are here:
wiki.linuxcnc.org/uploads/hobbing.zip
The following user(s) said Thank You: tommylight, sunmoon

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10 Sep 2025 15:04 #334780 by sunmoon
Thanks Andy! I will try to play around and will come back.

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