No Luck with 5i25 & 7i76

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08 Apr 2014 04:43 #45669 by bottleworks

Does the 5i25 say that it has 7i76 firmware installed (on a sticker)


The sticker says "configuration: 7i76x2.BIT".

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08 Apr 2014 05:11 #45670 by andypugh
Replied by andypugh on topic No Luck with 5i25 & 7i76

The sticker says "configuration: 7i76x2.BIT".

With 12 encoders and no stepgens it looks a lot more like a 7i77x2 to me.

Have you changed the firmware on a 5i25 before, or would you like some instructions?

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08 Apr 2014 05:16 #45671 by bottleworks
Instructions please! I don't know what I'm doing. I really want to learn lcnc fully, but my at-home business has me working 12 hours a day/7 days a week. That's why I have asked some ignorant questions. I haven't had time to dive into the documentation.

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08 Apr 2014 05:20 #45672 by andypugh
Replied by andypugh on topic No Luck with 5i25 & 7i76

Instructions please! I don't know what I'm doing. I really want to learn lcnc fully, but my at-home business has me working 12 hours a day/7 days a week. That's why I have asked some ignorant questions. I haven't had time to dive into the documentation.


Basic instructions here:
linuxcnc.org/hardy/lucid/index.php/itali...ectly?start=20#35216

Just ask if there are any problems.
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08 Apr 2014 05:50 #45673 by PCW
Replied by PCW on topic No Luck with 5i25 & 7i76
If we sent a mis-programmed 5I25 I apologize.

We just went through all of our 7I76 kits and did not find
any mis-programmed 5I25s, but it is possible because,
initial loopback testing is done with a 7I77 configuration
so if a card somehow missed re-programming,
it would have a 7I77x2 config.

I will look into our test procedures to see what can be done
to prevent this from happening in the future.
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08 Apr 2014 05:55 #45674 by bottleworks

If we sent a mis-programmed 5I25 I apologize.


No worries. New firmware has LinuxCNC starting correctly.

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08 Apr 2014 14:27 #45684 by cncbasher
Replied by cncbasher on topic No Luck with 5i25 & 7i76
glad you managed to sort it with PCW .

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08 Apr 2014 15:01 #45686 by bottleworks
It's the curse of the Supermax!! Everything that can go wrong with that machine, does. And when I say everything - It's everything, really. Something massively goes wrong when it will cause the most problems. The last failure was the final straw, which is why I ordered the MESA cards and 3 new 203V drivers for this machine. However, the machine has a reputation to maintain, so upon first power up, it blew one of the new driver's fuses. The machine currently has a switched power supply for each motor. I believe it exposed the drive to excessive voltage before it limited its duty cycle. I've now added 1/2 farad capacitors inline. The power supplies will replaced with a single Toroidal PS. In the meantime, I'm waiting on overnighted fuses from Digikey....$54.17 to overnight some fuses. So, firmware is no problem.

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08 Apr 2014 15:29 #45687 by cncbasher
Replied by cncbasher on topic No Luck with 5i25 & 7i76
i'd have sent that machine to hell by now ! .
i try not to use switched mode power supply in machines, or failing that a good isolation transformer , failing all else it helps to balance the input , when all the contactors start pulling in

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