Spindle encoder setup

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12 Jul 2015 19:22 #60582 by Duc
Spindle encoder setup was created by Duc
Picked up a 1000 P/R encoder from automation direct with a 200 kHz response. The encoder is installed and seems to be working perfect. More curious to see if I modified the .hal file correct and the ini file to take full advantage of the encoder. Lots of google reading and playing with PNCconfig to get a start. The plan is to monitor the RPM and to use the spindle for rigid tapping. I will be adding some displays to axis tomorrow.


Is there anything else I need to add to the files to use the encoder properly? Index, differential settings
.hal file additons
loadrt pid names=pid.s
loadrt near

addf pid.s.do-pid-calcs                 servo-thread
addf near.0                   servo-thread



# ---Encoder feedback signals/setup---

setp    hm2_5i25.0.encoder.00.counter-mode 0
setp    hm2_5i25.0.encoder.00.filter 1
setp    hm2_5i25.0.encoder.00.index-invert 0
setp    hm2_5i25.0.encoder.00.index-mask 0
setp    hm2_5i25.0.encoder.00.index-mask-invert 0
setp    hm2_5i25.0.encoder.00.scale  [SPINDLE_9]ENCODER_SCALE

net spindle-revs              <=  hm2_5i25.0.encoder.00.position
net spindle-vel-fb            <=  hm2_5i25.0.encoder.00.velocity
net spindle-index-enable     <=>  hm2_5i25.0.encoder.00.index-enable


# ---Setup spindle at speed signals---

#sets spindle-at-speed true
net spindle-vel-cmd-rps    =>  near.0.in1
net spindle-vel-fb         =>  near.0.in2
net spindle-at-speed       <=  near.0.out
setp near.0.scale 1.000000
setp near.0.difference 3.333333

.ini file additons
[SPINDLE_9]
ENCODER_SCALE = 1000.0
OUTPUT_SCALE = 4200
OUTPUT_MIN_LIMIT = 0.0
OUTPUT_MAX_LIMIT = 4200


I do believe my scaling is wrong for my VFD. With a M3 S4200 I get a spindle-vel-fb of 58.1 so the rpm is 5810.





Full Hal
# Generated by PNCconf at Sun Jan  6 10:34:22 2002
# If you make changes to this file, they will be
# overwritten when you run PNCconf again
loadrt timedelay count=1
loadrt abs count=1
loadrt trivkins
loadrt [EMCMOT]EMCMOT servo_period_nsec=[EMCMOT]SERVO_PERIOD num_joints=[TRAJ]AXES
loadrt probe_parport
loadrt hostmot2
loadrt hm2_pci config=" num_encoders=1 num_pwmgens=0 num_3pwmgens=0 num_stepgens=5 sserial_port_0=0200 " 
setp     hm2_5i25.0.watchdog.timeout_ns 10000000

loadrt mux16 count=4
loadrt mux_generic config="ss32,ss32"

loadrt ilowpass
loadrt comp count=1
addf timedelay.0 servo-thread
addf ilowpass.0 servo-thread
addf hm2_5i25.0.read servo-thread
addf motion-command-handler servo-thread
addf motion-controller servo-thread
addf mux16.0 servo-thread  #jogincr
addf mux16.1 servo-thread  #Feedrate overide
addf mux16.2 servo-thread
addf mux16.3 servo-thread
addf mux-gen.00 servo-thread
addf mux-gen.01 servo-thread


addf abs.0 servo-thread
addf comp.0 servo-thread

loadrt pid names=pid.s
loadrt near

addf pid.s.do-pid-calcs                 servo-thread
addf near.0                   servo-thread
addf hm2_5i25.0.write         servo-thread
addf hm2_5i25.0.pet_watchdog  servo-thread
# external output signals


# external input signals

# ---COOLANT CONROL ---
net coolant-flood hm2_5i25.0.7i76.0.0.output-01

# ---LUBRICATION SYSTEM ---
# The first input to the comparator is zero.

setp comp.0.in0 0.01

# The other input to the comparator is the current axis movement velocity

net moving comp.0.in1 <= motion.current-vel

# It needs to be connected to an output bit

net pump comp.0.out => hm2_5i25.0.7i76.0.0.output-02




# --- SPINDLE-BRAKE ---
#net spindle-brake hm2_5i25.0.7i76.0.0.output-00
net spindle-brake => timedelay.0.in


net spindle-delayed timedelay.0.out => hm2_5i25.0.7i76.0.0.output-00
setp timedelay.0.on-delay 8
setp timedelay.0.off-delay 0


# --- BOTH-HOME-X ---
net both-home-x     <=  hm2_5i25.0.7i76.0.0.input-00

# --- BOTH-HOME-Y ---
net both-home-y     <=  hm2_5i25.0.7i76.0.0.input-01

# --- MAX-HOME-Z ---
net max-home-z     <=  hm2_5i25.0.7i76.0.0.input-03

# --- MIN-Z ---
net min-z     <=  hm2_5i25.0.7i76.0.0.input-04

# --- JOINT-SELECT-a-X ---
net joint-select-a     <=  hm2_5i25.0.7i84.0.1.input-00

# --- JOINT-SELECT-b-Y ---
net joint-select-b     <=  hm2_5i25.0.7i84.0.1.input-01

# --- JOINT-SELECT-c-Z ---
net joint-select-c     <=  hm2_5i25.0.7i84.0.1.input-02

# --- JOINT-SELECT-d-A ---
net joint-select-d     <=  hm2_5i25.0.7i84.0.1.input-03

# --- JOG-INCR-A ---
net jog-incr-a     <=  hm2_5i25.0.7i84.0.1.input-11

# --- JOG-INCR-B ---
net jog-incr-b     <=  hm2_5i25.0.7i84.0.1.input-10

# --- JOG-INCR-C ---
net jog-incr-c     <=  hm2_5i25.0.7i84.0.1.input-09


# --- Feedrate overide - FO-INCR-A ---
net fo-incr-a     <=  hm2_5i25.0.7i84.0.1.input-08

# --- FO-INCR-B ---
net fo-incr-b     <=  hm2_5i25.0.7i84.0.1.input-07

# --- FO-INCR-C ---
net fo-incr-c     <=  hm2_5i25.0.7i84.0.1.input-06

# --- FO-INCR-D ---
net fo-incr-d     <=  hm2_5i25.0.7i84.0.1.input-05

# --- FO-INCR-E ---
net fo-incr-e     <=  hm2_5i25.0.7i84.0.1.input-04

# --- Spindle override - SO-INCR-A ---
net so-incr-a     <=  hm2_5i25.0.7i84.0.1.input-25

# --- SO-INCR-B ---
net so-incr-b     <=  hm2_5i25.0.7i84.0.1.input-26

# --- SO-INCR-C ---
net so-incr-c     <=  hm2_5i25.0.7i84.0.1.input-27



# --- Max velocity override - MVO-INCR-A ---
net mvo-incr-a     <=  hm2_5i25.0.7i84.0.1.input-20

# --- MVO-INCR-B ---
net mvo-incr-b     <=  hm2_5i25.0.7i84.0.1.input-21

# --- MVO-INCR-C ---
net mvo-incr-c     <=  hm2_5i25.0.7i84.0.1.input-22

# --- MVO-INCR-D ---
net mvo-incr-d     <=  hm2_5i25.0.7i84.0.1.input-23

# --- MVO-INCR-E ---
net mvo-incr-e     <=  hm2_5i25.0.7i84.0.1.input-24

# --- FO-ENABLE ---
net fo-enable      <=  hm2_5i25.0.7i84.0.1.input-14


#*******************
#  AXIS X
#*******************

# Step Gen signals/setup

setp   hm2_5i25.0.stepgen.00.dirsetup        [AXIS_0]DIRSETUP
setp   hm2_5i25.0.stepgen.00.dirhold         [AXIS_0]DIRHOLD
setp   hm2_5i25.0.stepgen.00.steplen         [AXIS_0]STEPLEN
setp   hm2_5i25.0.stepgen.00.stepspace       [AXIS_0]STEPSPACE
setp   hm2_5i25.0.stepgen.00.position-scale  [AXIS_0]STEP_SCALE
setp   hm2_5i25.0.stepgen.00.step_type        0
setp   hm2_5i25.0.stepgen.00.control-type     0
setp   hm2_5i25.0.stepgen.00.maxaccel         3
setp   hm2_5i25.0.stepgen.00.maxvel           1

net x-pos-fb     axis.0.motor-pos-fb   <=  hm2_5i25.0.stepgen.00.position-fb
net x-pos-cmd    axis.0.motor-pos-cmd  =>  hm2_5i25.0.stepgen.00.position-cmd
net x-enable     axis.0.amp-enable-out =>  hm2_5i25.0.stepgen.00.enable

# ---setup home / limit switch signals---

net both-home-x     =>  axis.0.home-sw-in
net both-home-x     =>  axis.0.neg-lim-sw-in
net both-home-x     =>  axis.0.pos-lim-sw-in

#*******************
#  AXIS Y
#*******************

# Step Gen signals/setup

setp   hm2_5i25.0.stepgen.01.dirsetup        [AXIS_1]DIRSETUP
setp   hm2_5i25.0.stepgen.01.dirhold         [AXIS_1]DIRHOLD
setp   hm2_5i25.0.stepgen.01.steplen         [AXIS_1]STEPLEN
setp   hm2_5i25.0.stepgen.01.stepspace       [AXIS_1]STEPSPACE
setp   hm2_5i25.0.stepgen.01.position-scale  [AXIS_1]STEP_SCALE
setp   hm2_5i25.0.stepgen.01.step_type        0
setp   hm2_5i25.0.stepgen.01.control-type     0
setp   hm2_5i25.0.stepgen.01.maxaccel         3
setp   hm2_5i25.0.stepgen.01.maxvel           1

net y-pos-fb     axis.1.motor-pos-fb   <=  hm2_5i25.0.stepgen.01.position-fb
net y-pos-cmd    axis.1.motor-pos-cmd  =>  hm2_5i25.0.stepgen.01.position-cmd
net y-enable     axis.1.amp-enable-out =>  hm2_5i25.0.stepgen.01.enable

# ---setup home / limit switch signals---

net both-home-y     =>  axis.1.home-sw-in
net both-home-y     =>  axis.1.neg-lim-sw-in
net both-home-y     =>  axis.1.pos-lim-sw-in

#*******************
#  AXIS Z
#*******************

# Step Gen signals/setup

setp   hm2_5i25.0.stepgen.02.dirsetup        [AXIS_2]DIRSETUP
setp   hm2_5i25.0.stepgen.02.dirhold         [AXIS_2]DIRHOLD
setp   hm2_5i25.0.stepgen.02.steplen         [AXIS_2]STEPLEN
setp   hm2_5i25.0.stepgen.02.stepspace       [AXIS_2]STEPSPACE
setp   hm2_5i25.0.stepgen.02.position-scale  [AXIS_2]STEP_SCALE
setp   hm2_5i25.0.stepgen.02.step_type        0
setp   hm2_5i25.0.stepgen.02.control-type     0
setp   hm2_5i25.0.stepgen.02.maxaccel         3
setp   hm2_5i25.0.stepgen.02.maxvel           1

net z-pos-fb     axis.2.motor-pos-fb   <=  hm2_5i25.0.stepgen.02.position-fb
net z-pos-cmd    axis.2.motor-pos-cmd  =>  hm2_5i25.0.stepgen.02.position-cmd
net z-enable     axis.2.amp-enable-out =>  hm2_5i25.0.stepgen.02.enable

# ---setup home / limit switch signals---

net max-home-z     =>  axis.2.home-sw-in
net min-z     =>  axis.2.neg-lim-sw-in
net max-home-z     =>  axis.2.pos-lim-sw-in

#*******************
#  SPINDLE S
#*******************

# ---Encoder feedback signals/setup---

setp    hm2_5i25.0.encoder.00.counter-mode 0
setp    hm2_5i25.0.encoder.00.filter 1
setp    hm2_5i25.0.encoder.00.index-invert 0
setp    hm2_5i25.0.encoder.00.index-mask 0
setp    hm2_5i25.0.encoder.00.index-mask-invert 0
setp    hm2_5i25.0.encoder.00.scale  [SPINDLE_9]ENCODER_SCALE

net spindle-revs              <=  hm2_5i25.0.encoder.00.position
net spindle-vel-fb            <=  hm2_5i25.0.encoder.00.velocity
net spindle-index-enable     <=>  hm2_5i25.0.encoder.00.index-enable


# ---digital potentionmeter output signals/setup---

setp   hm2_5i25.0.7i76.0.0.spinout-minlim    [SPINDLE_9]OUTPUT_MIN_LIMIT
setp   hm2_5i25.0.7i76.0.0.spinout-maxlim    [SPINDLE_9]OUTPUT_MAX_LIMIT
setp   hm2_5i25.0.7i76.0.0.spinout-scalemax  [SPINDLE_9]OUTPUT_SCALE

net abs-vel-cmd abs.0.out     => hm2_5i25.0.7i76.0.0.spinout
net spindle-enable      => hm2_5i25.0.7i76.0.0.spinena
net spindle-cw          => hm2_5i25.0.7i76.0.0.output-04
net spindle-ccw          => hm2_5i25.0.7i76.0.0.output-05


# ---setup spindle control signals---

net spindle-vel-cmd-rps    <=  motion.spindle-speed-out-rps
net spindle-vel-cmd abs.0.in        <=  motion.spindle-speed-out
net spindle-enable         <=  motion.spindle-on
net spindle-cw             <=  motion.spindle-forward
net spindle-ccw            <=  motion.spindle-reverse
net spindle-brake          <=  motion.spindle-brake
net spindle-revs           =>  motion.spindle-revs
net spindle-at-speed       =>  motion.spindle-at-speed
net spindle-vel-fb         =>  motion.spindle-speed-in
net spindle-index-enable  <=>  motion.spindle-index-enable

# ---Setup spindle at speed signals---

#sets spindle-at-speed true
net spindle-vel-cmd-rps    =>  near.0.in1
net spindle-vel-fb         =>  near.0.in2
net spindle-at-speed       <=  near.0.out
setp near.0.scale 1.000000
setp near.0.difference 3.333333

#******************************
# connect miscellaneous signals
#******************************

#  ---HALUI signals---

net joint-select-a        halui.joint.0.select
net x-is-homed            halui.joint.0.is-homed
net jog-x-pos             halui.jog.0.plus
net jog-x-neg             halui.jog.0.minus
net jog-x-analog          halui.jog.0.analog
net joint-select-b        halui.joint.1.select
net y-is-homed            halui.joint.1.is-homed
net jog-y-pos             halui.jog.1.plus
net jog-y-neg             halui.jog.1.minus
net jog-y-analog          halui.jog.1.analog
net joint-select-c        halui.joint.2.select
net z-is-homed            halui.joint.2.is-homed
net jog-z-pos             halui.jog.2.plus

net jog-z-neg             halui.jog.2.minus
net jog-z-analog          halui.jog.2.analog
net jog-selected-pos      halui.jog.selected.plus
net jog-selected-neg      halui.jog.selected.minus
net spindle-manual-cw     halui.spindle.forward
net spindle-manual-ccw    halui.spindle.reverse
net spindle-manual-stop   halui.spindle.stop
net machine-is-on         halui.machine.is-on
net jog-speed             halui.jog-speed 
net MDI-mode              halui.mode.is-mdi

#  ---coolant signals---

net coolant-mist      <=  iocontrol.0.coolant-mist
net coolant-flood     <=  iocontrol.0.coolant-flood

#  ---probe signal---

net probe-in     =>  motion.probe-input

# ---jog button signals---

sets    jog-speed 1.000000
## MPG stuff##########

# ---jogwheel signals to mesa encoder - shared MPG---

net joint-selected-count     <=  hm2_5i25.0.7i84.0.1.enc0.count
setp    hm2_5i25.0.encoder.00.filter true
setp    hm2_5i25.0.encoder.00.counter-mode true

#  ---mpg signals---

#       for axis x MPG
setp    axis.0.jog-vel-mode 0
net selected-jog-incr    =>  axis.0.jog-scale
net joint-select-a       =>  axis.0.jog-enable
net joint-selected-count =>  axis.0.jog-counts

#       for axis y MPG
setp    axis.1.jog-vel-mode 0
net selected-jog-incr    =>  axis.1.jog-scale
net joint-select-b       =>  axis.1.jog-enable
net joint-selected-count =>  axis.1.jog-counts

#       for axis z MPG
setp    axis.2.jog-vel-mode 0
net selected-jog-incr    =>  axis.2.jog-scale
net joint-select-c       =>  axis.2.jog-enable
net joint-selected-count =>  axis.2.jog-counts



##connect jog incr override increments
net jog-incr-a           =>  mux16.0.sel0
net jog-incr-b           =>  mux16.0.sel1
net jog-incr-c           =>  mux16.0.sel2
net jog-incr-d           =>  mux16.0.sel3
net selected-jog-incr   <=  mux16.0.out-f
    setp mux16.0.debounce-time      0.200000
    setp mux16.0.use-graycode      False
    setp mux16.0.suppress-no-input False
    setp mux16.0.in00          0.0001
    setp mux16.0.in01          0.001
    setp mux16.0.in02          .01
    setp mux16.0.in03          .1
    setp mux16.0.in04          1



# connect feed overide increments - switches

    setp halui.feed-override.count-enable true
    setp halui.feed-override.direct-value true
    setp halui.feed-override.scale .01
net feedoverride-incr   =>  halui.feed-override.counts
net fo-incr-a           =>  mux-gen.00.sel-bit-00
net fo-incr-b           =>  mux-gen.00.sel-bit-01
net fo-incr-c           =>  mux-gen.00.sel-bit-02
net fo-incr-d           =>  mux-gen.00.sel-bit-03
net fo-incr-e           =>  mux-gen.00.sel-bit-04
net feedoverride-incr   <=  mux-gen.00.out-s32
    setp mux-gen.00.debounce-us      200000
    setp mux-gen.00.suppress-no-input False
    setp mux-gen.00.in-s32-00          0
    setp mux-gen.00.in-s32-01          10
    setp mux-gen.00.in-s32-02          20
    setp mux-gen.00.in-s32-03          30
    setp mux-gen.00.in-s32-04          40
    setp mux-gen.00.in-s32-05          50
    setp mux-gen.00.in-s32-06          60
    setp mux-gen.00.in-s32-07          70
    setp mux-gen.00.in-s32-08          80
    setp mux-gen.00.in-s32-09          90
    setp mux-gen.00.in-s32-10          100
    setp mux-gen.00.in-s32-11          110
    setp mux-gen.00.in-s32-12          120
    setp mux-gen.00.in-s32-13          130
    setp mux-gen.00.in-s32-14          140
    setp mux-gen.00.in-s32-15          150
    setp mux-gen.00.in-s32-16          160
    setp mux-gen.00.in-s32-17          170
    setp mux-gen.00.in-s32-18          180
    setp mux-gen.00.in-s32-19          190
    setp mux-gen.00.in-s32-20          200

# connect max velocity overide increments - switches

    setp halui.max-velocity.count-enable true
    setp halui.max-velocity.direct-value true
    setp halui.max-velocity.scale 0.016670
net max-vel-override-incr   =>  halui.max-velocity.counts
net mvo-incr-a           =>  mux-gen.01.sel-bit-00
net mvo-incr-b           =>  mux-gen.01.sel-bit-01
net mvo-incr-c           =>  mux-gen.01.sel-bit-02
net mvo-incr-d           =>  mux-gen.01.sel-bit-03
net mvo-incr-e           =>  mux-gen.01.sel-bit-04
net max-vel-override-incr   <=  mux-gen.01.out-s32
    setp mux-gen.01.debounce-us      200000
    setp mux-gen.01.suppress-no-input False
    setp mux-gen.01.in-s32-00          0
    setp mux-gen.01.in-s32-01          2
    setp mux-gen.01.in-s32-02          4
    setp mux-gen.01.in-s32-03          6
    setp mux-gen.01.in-s32-04          8
    setp mux-gen.01.in-s32-05          10
    setp mux-gen.01.in-s32-06          12
    setp mux-gen.01.in-s32-07          14
    setp mux-gen.01.in-s32-08          16
    setp mux-gen.01.in-s32-09          18
    setp mux-gen.01.in-s32-10          20
    setp mux-gen.01.in-s32-11          25
    setp mux-gen.01.in-s32-12          30
    setp mux-gen.01.in-s32-13          35
    setp mux-gen.01.in-s32-14          40
    setp mux-gen.01.in-s32-15          45
    setp mux-gen.01.in-s32-16          50
    setp mux-gen.01.in-s32-17          55
    setp mux-gen.01.in-s32-18          60


# connect spindle overide increments 

    setp halui.spindle-override.count-enable true
    setp halui.spindle-override.direct-value true
    setp halui.spindle-override.scale .01
net spindleoverride-incr  =>  halui.spindle-override.counts
net so-incr-a             =>  mux16.3.sel0
net so-incr-b             =>  mux16.3.sel1
net so-incr-c             =>  mux16.3.sel2
net spindleoverride-incr  <=  mux16.3.out-s
    setp mux16.3.debounce-time      0.200000
    setp mux16.3.use-graycode      False
    setp mux16.3.suppress-no-input False
    setp mux16.3.in00          100.000000
    setp mux16.3.in01          90.000000
    setp mux16.3.in02          70.000000
    setp mux16.3.in03          80.000000
    setp mux16.3.in04          110.000000
    setp mux16.3.in05          120.000000
    setp mux16.3.in06          60.000000
    setp mux16.3.in07          50.000000
    


#  ---motion control signals---

net in-position               <=  motion.in-position
net machine-is-enabled        <=  motion.motion-enabled

#  ---digital in / out signals---

#  ---estop signals---

net estop-out     <=  iocontrol.0.user-enable-out
net estop-out     =>  iocontrol.0.emc-enable-in

#  ---manual tool change signals---

loadusr -W hal_manualtoolchange
net tool-change-request     iocontrol.0.tool-change       =>  hal_manualtoolchange.change
net tool-change-confirmed   iocontrol.0.tool-changed      <=  hal_manualtoolchange.changed
net tool-number             iocontrol.0.tool-prep-number  =>  hal_manualtoolchange.number
net tool-prepare-loopback   iocontrol.0.tool-prepare      =>  iocontrol.0.tool-prepared

INI file
# Generated by PNCconf at Sun Jan  6 10:34:22 2002
# If you make changes to this file, they will be
# overwritten when you run PNCconf again

[EMC]
MACHINE = Boss5
DEBUG = 0

[DISPLAY]
DISPLAY = axis
POSITION_OFFSET = RELATIVE
POSITION_FEEDBACK = ACTUAL
MAX_FEED_OVERRIDE = 2.000000
MAX_SPINDLE_OVERRIDE = 1.000000
MIN_SPINDLE_OVERRIDE = 0.500000
INTRO_GRAPHIC = linuxcnc.gif
INTRO_TIME = 5
PROGRAM_PREFIX = /home/shefron/linuxcnc/nc_files
INCREMENTS = .1in .05in .01in .005in .001in .0005in .0001in
POSITION_OFFSET = RELATIVE
POSITION_FEEDBACK = ACTUAL
DEFAULT_LINEAR_VELOCITY = 0.250000
MAX_LINEAR_VELOCITY = 1.000000
MIN_LINEAR_VELOCITY = 0.010000
DEFAULT_ANGULAR_VELOCITY = 0.250000
MAX_ANGULAR_VELOCITY = 1.000000
MIN_ANGULAR_VELOCITY = 0.010000
EDITOR = gedit
GEOMETRY = xyz

[FILTER]
PROGRAM_EXTENSION = .png,.gif,.jpg Greyscale Depth Image
PROGRAM_EXTENSION = .py Python Script
png = image-to-gcode
gif = image-to-gcode
jpg = image-to-gcode
py = python

[TASK]
TASK = milltask
CYCLE_TIME = 0.010

[RS274NGC]
PARAMETER_FILE = linuxcnc.var

[EMCMOT]
EMCMOT = motmod
COMM_TIMEOUT = 1.0
COMM_WAIT = 0.010
SERVO_PERIOD = 1000000

[HOSTMOT2]
# **** This is for info only ****
# DRIVER0=hm2_pci
# BOARD0=5i25

[HAL]
HALUI = halui
HALFILE = Boss5.hal
HALFILE = custom.hal
POSTGUI_HALFILE = postgui_call_list.hal
SHUTDOWN = shutdown.hal

[HALUI]

[TRAJ]
AXES = 3
COORDINATES = X Y Z
LINEAR_UNITS = inch
ANGULAR_UNITS = degree
CYCLE_TIME = 0.010
DEFAULT_VELOCITY = 0.17
MAX_LINEAR_VELOCITY = 1.67

[EMCIO]
EMCIO = io
CYCLE_TIME = 0.100
TOOL_TABLE = tool.tbl
TOOLCHANGE_QUILL_UP = 1

#********************
# Axis X
#********************
[AXIS_0]
TYPE = LINEAR
HOME = 9
FERROR = .05
MIN_FERROR = .005
MAX_VELOCITY = 1.00
MAX_ACCELERATION = 2
# these are in nanoseconds
DIRSETUP   = 200
DIRHOLD    = 200
STEPLEN    = 1000
STEPSPACE  = 2000
STEP_SCALE = -10000.0
MIN_LIMIT = -0.0
MAX_LIMIT = 18.0
HOME_OFFSET = -0.050000
HOME_SEARCH_VEL = -0.2
HOME_LATCH_VEL = -0.016667
HOME_FINAL_VEL = 0.000000
HOME_USE_INDEX = NO
HOME_IGNORE_LIMITS = YES
HOME_SEQUENCE = 1

#********************
# Axis Y
#********************
[AXIS_1]
TYPE = LINEAR
HOME = 10
FERROR = .05
MIN_FERROR = .001
MAX_VELOCITY = 1.00
MAX_ACCELERATION = 2
# these are in nanoseconds
DIRSETUP   = 200
DIRHOLD    = 200
STEPLEN    = 1000
STEPSPACE  = 2000
STEP_SCALE = -10000.0
MIN_LIMIT = -0.0
MAX_LIMIT = 12.0
HOME_OFFSET = -0.060000
HOME_SEARCH_VEL = -0.2
HOME_LATCH_VEL = -0.016667
HOME_FINAL_VEL = 0.000000
HOME_USE_INDEX = NO
HOME_IGNORE_LIMITS = YES
HOME_SEQUENCE = 2

#********************
# Axis Z
#********************
[AXIS_2]
TYPE = LINEAR
HOME = 0.0
FERROR = 0.020
MIN_FERROR = 0.001
MAX_VELOCITY = 1.667
MAX_ACCELERATION = 1.5
# these are in nanoseconds
DIRSETUP   = 200
DIRHOLD    = 200
STEPLEN    = 1000
STEPSPACE  = 2000
STEP_SCALE = -10000.0
MIN_LIMIT = -5.0
MAX_LIMIT = 0.001
HOME_OFFSET = 0.050000
HOME_SEARCH_VEL = 0.100000
HOME_LATCH_VEL = 0.016667
HOME_FINAL_VEL = 0.000000
HOME_USE_INDEX = NO
HOME_IGNORE_LIMITS = YES
HOME_SEQUENCE = 0

#********************
# Spindle 
#********************
[SPINDLE_9]
ENCODER_SCALE = 1000.0
OUTPUT_SCALE = 5800
OUTPUT_MIN_LIMIT = 0.0
OUTPUT_MAX_LIMIT = 5000

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More
13 Jul 2015 03:29 #60599 by PCW
Replied by PCW on topic Spindle encoder setup
A couple observations:

A 1000 P/R encoder (1000 line) should have the encoder scale set to 4000

When scaled properly you should get a encoder position change of 1.00
for every full turn of the spindle.

Also when scaled properly, the encoder velocity is in units of RPS

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More
13 Jul 2015 05:03 #60601 by Duc
Replied by Duc on topic Spindle encoder setup

A couple observations:

A 1000 P/R encoder (1000 line) should have the encoder scale set to 4000

When scaled properly you should get a encoder position change of 1.00
for every full turn of the spindle.

Also when scaled properly, the encoder velocity is in units of RPS


After the tips I was able to find my problem. The scale worked perfect at 1000, I forgot the read out was in RPS plus my scaler was off for the vfd. All fixed now and got the RPM bar working for pyvcp.


Finally getting around to tweaking the system.

Thanks

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