Rods "Spaceship" Scratch built Plasma Cutter build

bevins wrote: Nice Work. Coming along......

Thanks Bevins, yesterday afternoon and evening we went to Siromet winery to watch James Taylor and local artists Kasey Chambers and Bernard Fanning perform so Plasma making was pushed aside for the afternoon.
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Well today, I have not got much to show for my efforts for today. I thought yesterday was hot but today hit 40.2 degrees C as you can see on my wunderground weather station just above my shed.

www.wunderground.com/personal-weather-st...board?ID=IQUEENSL561

But I did manage to finish off all the drilling and tapping on the side rails which means the most time consuming part of this section of the build build is done. Hopefully, it won't be long before its all together!

Great to see the plan coming together Rod.

Please send some of that weather towards me, it is -2 c here.
Regards,
Tom

tommylight wrote: Please send some of that weather towards me, it is -2 c here.
Regards,
Tom

Tom, I thought of you as I wrote that post.
Your current retrofit project has been amazing to follow..

Well other than to pick up a box of M6 bolts to attach the linear rails and rack I have not done anything today.

I have spent a few hours redesigning the table frame. You see, initially I had designed it so that the linear rail mounts bolted to the legs of the table. After I ordered the laser cut components, I realised this was a really dumb idea as there was no chance the legs could be dead square. So I decided to wait until I had the parts before reworking the design.

Anyway, here is where I'm at:
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I've now got a 65 x 35mm RHS rail extending the full length of the side rail that the linear rail mount will eventually bolt to. The downside is I need to space out the cable tray by 50mm. With a bit of luck I'll be able to round up some 50mm x 100mm RHS to do this. I think this will still work out nicely because the rails will be recessed 50mm under the top rails and I'll end up with a 3mm gap between the top rail and the gantry end. This will mean the slides will end up being very well protected.

I think the only decision left is to decide how high the table will be. I see a lot of small tables about 900mm high (bench height) but most commercial tales are a lot lower, maybe 700mm. Any ideas in this regard?

Also does anybody have any experience with the pros and cons of casters on a plasma table? Does the table wobble too much if you use them to wheel the thing around?

A bits been happening. I had a visit from a CNC zone member who tracked me down through a mate to check out my progress.

I've purchased the steel for the table on Saturday morning. I borrowed the work ute to collect it and then cut it down before I bought it home.

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Stacked up in a corner of the garage.

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And I have one of the gantry axes running at last! Even if it is lying on its side.

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I had a lot of trouble calibrating the travel accurately. When I did the last rack and pinion, I just calculated the steps per mm and plugged it in for it to work perfectly. This rack and pinion was sold as a 1.25 module set and the actual readings were quite a way out so I did some calibration against a 1.0 m steel rule. Anyway, I got it working in the end. I sent it up and down the gantry for 20 metres using relatives moves in gcode



And the error was 0.02 mm

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I think that at 0.001 mm per metre, that is about as good as it gets. I did not use the dial indicator when I calibrated it, so I might look at it again based on the findings above.

I wasted hours this morning becasue of my inexperience with Linux. Norbert had fixed a Gmocappy bug that I found and reported earlier in this thread sop I wanted to pull it down and install it for testing. Anyway, things went wrong and cncnoob came to the rescue so after taking ownership of my linuxcnc-dev folder that root had somehow stolen, I did a "make clean" followed by a "make" and it was all back on track.

I'm quite keen to try dewey's development branches with axis offsets and a couple of other features on git hub becasue it is fixing some of the unforseen issues the developers missed that needed to be fixed following merging of the joint axis code into master.

I have a few things to round up before I can tackle the table and the next couple of weekends are pretty full so progress will slow somewhat for a while. I need to have everything here to mount some casters to it as once its welded together, I won't be able to move it without them. As I plan to build it right where my wife parks her car, I gotta be careful! Anyway, at least I am still chipping away.