Best rails position on frame in a dusty workspace

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4 years 3 months ago - 4 years 3 months ago #248119 by pit34
Hello,

I am currently designing my first plasma table with a 2x1m cut area.

The thing that questions me the most is the problem of dust on rails, and more generally how to protect rails.
I plan to use Hiwin HG20 or 25 rails, but I worry that dust and cut projections can wear rails or carriage. I think about put rails on sides, or under sides (suspended gantry) but this only partially resolve the issue.
My workshop is very dusty (because of lot of different activities), and I do not want to clean my rails before each job.

What could be your advices / hints for this point ?

Precision : this table will not be used intensively. Only few times a month. And I have already made an investment on a Powermax 45xp with CPC port, a hand torch and a mechanic torch.
And I have already read those really nice posts :
forum.linuxcnc.org/plasma-laser/35349-cn...fo-and-guide?start=0
forum.linuxcnc.org/show-your-stuff/38547...plasma-build?start=0

Thanks in advance,
Have a good day.
Last edit: 4 years 3 months ago by pit34.

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4 years 3 months ago #248214 by thefabricator03
Replied by thefabricator03 on topic Best rails position on frame in a dusty workspace
I would recommend placing the rails as far away from the cutting area as possible. Mounting them on the side of the gantry will work but I would advise to cover the top of them with a section of flat bar.

On the large industrial machine I built, I mounted them on the side of the gantry but water and dust got onto the linear bearing and destroyed them. I ended up making a cover plate to stop dust and water getting on them and they have been going for a few years in a extremely dirty environment.

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4 years 3 months ago #248582 by pit34
I am thinking to use something like that :
[img


It
has the advantage to serve as fairing in addition to dust protection. But I am afraid to have to use Hiwin dust accessories nevertheless. Those damn accessories that curb displacement...

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4 years 3 months ago #248588 by thefabricator03
Replied by thefabricator03 on topic Best rails position on frame in a dusty workspace
What you have drawn should work well.

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4 years 3 months ago #248645 by pit34
Ok, thanks for this reply image missing /media/kunena/emoticons/smile.png

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4 years 3 months ago #248649 by rodw
I think you need to improve the upright now. There are a lot of inertial  forces from movement on the gantry that will apply bending moments around your proposed gantry plate anchor points. You can't afford to have sideways movement on the gantry rail as accuracy will suffer.
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