Rods "Spaceship" Scratch built Plasma Cutter build

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7 years 5 months ago #135034 by tommylight
John, you are responsible for confirming that Linuxcnc can do anything you think off, and do that in several ways, usually. My complaints are regarding new users and the ensuing workload for Phill and the others here in the forum. It would have been much better to have a simpler version, ready for use by them by now, and continue working on the actual version. That would have left users the option to choose, and not be thrown on the deep end to start with.
Just noticed, sorry for hijacking your thread, Rod.
Personally i can use anything and modify it to my liking, but i can not use Plasmac on clients machines anymore since people here where i live do not wait for a week or two to have their machine fixed, at encountering any issue, i have to leave whatever i am doing and go check and fix whatever is needed.
Back on topic......hmmm.... at last,
Regarding holes, usually i avoid anything under 30mm for a good cut, and making small holes and later drilling them to size is not an option as it tends to mess up drill bits on short notice. This is for parts cut on a water table, have not tried to do that with cuts on air, maybe that will work as the material would cool down slower so the inevitable hardening of the cut would have to be less of an issue.
Also will have to make 2 holders for the new torch heads i got several months back, but had not time to put them to use. Unfortunately derlin or HDPE is very expensive here and finding big parts for those holders is hard and way more expensive. Making an attempt tomorrow, wondering how much of a shock the price will be.
Regards,
Tom
P.S.
In the mean time of doing other things, i am also building a small frame for a plasma cutter with the cheapest parts i can find here, with round linear rails all over, belts and stuff, but trying to make it look better as a whole. Size 55X95CM.

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7 years 5 months ago #135045 by Clive S

In the mean time of doing other things, i am also building a small frame for a plasma cutter with the cheapest parts i can find here, with round linear rails all over, belts and stuff, but trying to make it look better as a whole. Size 55X95CM.


I am going to attempt to build a small one as well so looking forward to see yours.B) To gain Ideas .

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7 years 5 months ago - 7 years 5 months ago #135046 by rodw

tommylight wrote: John, you are responsible for confirming that Linuxcnc can do anything you think off, and do that in several ways, usually. My complaints are regarding new users and the ensuing workload for Phill and the others here in the forum. It would have been much better to have a simpler version, ready for use by them by now, and continue working on the actual version. That would have left users the option to choose, and not be thrown on the deep end to start with.
Just noticed, sorry for hijacking your thread, Rod.
Personally i can use anything and modify it to my liking, but i can not use Plasmac on clients machines anymore since people here where i live do not wait for a week or two to have their machine fixed, at encountering any issue, i have to leave whatever i am doing and go check and fix whatever is needed.
Back on topic......hmmm.... at last,
Regarding holes, usually i avoid anything under 30mm for a good cut, and making small holes and later drilling them to size is not an option as it tends to mess up drill bits on short notice. This is for parts cut on a water table, have not tried to do that with cuts on air, maybe that will work as the material would cool down slower so the inevitable hardening of the cut would have to be less of an issue.
Also will have to make 2 holders for the new torch heads i got several months back, but had not time to put them to use. Unfortunately derlin or HDPE is very expensive here and finding big parts for those holders is hard and way more expensive. Making an attempt tomorrow, wondering how much of a shock the price will be.
Regards,
Tom
P.S.
In the mean time of doing other things, i am also building a small frame for a plasma cutter with the cheapest parts i can find here, with round linear rails all over, belts and stuff, but trying to make it look better as a whole. Size 55X95CM.


Tommy, apology accepted. I kinda agree, Plasmac is not quite ready for prime time for customers but its getting close I think. I really am very grateful that Phill has taken up the challenge to roll up all of the developments and experiments that have been undertaken in this open source group. I think John has made some valuable contributions over the last few years and really it was his decision to adopt it was what pushed so many people to try it. On the subject of holes, in 2mm mild steel, I've been able to get acceptable quality clearance holes down to M6 but drilled out 200 slightly undersize 10 mm holes for nutserts today. I have been getting these laser cut assembled and powder coated, partly becasue I was lazy and one part has a slight bend in it.

but with Plasmac's help, Ive got a set of 100 going out to powder coating in the morning. I bought one of these coll little vice brakes and it worked a treat to bend it/
www.machineryhouse.com.au/V052

It really must be frustrating to live in a forgotten country. I use so much HDPE, I got so sick of chasing up the material so I bought 920 kg of it out of China but they cut it down to 50mm pieces for me. While I was at it, I got some acetal (delrin) parts I used to machine. I had a look in my Australia Post account but sadly I can't post to you. I do have very good rates with a couple of plastic suppliers as well as a 40% discount on postage rates so if you ever get stuck, let me know. I would only be too happy to help! I can buy HDPE and Acetal in 1 metre lengths.
Last edit: 7 years 5 months ago by rodw.

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7 years 5 months ago #135049 by pl7i92

Clive s wrote:

In the mean time of doing other things, i am also building a small frame for a plasma cutter with the cheapest parts i can find here, with round linear rails all over, belts and stuff, but trying to make it look better as a whole. Size 55X95CM.


I am going to attempt to build a small one as well so looking forward to see yours.B) To gain Ideas .

i ga one that size in the education center
on about 700Euros including Plasma cutter and Table

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7 years 5 months ago #135104 by tommylight
Rod, thank you very much.
It is also frustrating that so many web sites do not list my country at all, so I order through friends in other countries.
Also I can find HDPE in only 20x30x0.8 cm at some kitchen stuff stores here, used for chopping food or whatever .

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7 years 5 months ago #135106 by rodw

tommylight wrote: Rod, thank you very much.
It is also frustrating that so many web sites do not list my country at all, so I order through friends in other countries.
Also I can find HDPE in only 20x30x0.8 cm at some kitchen stuff stores here, used for chopping food or whatever .


Its not actually the website that is letting you down, it is the post office in some countries (like ours) that don't list you as a destination. I've only ever bought plastic rods, generally in 60mm and 75mm and acetal in 32 mm. A full sheet of HDPE is 2.4 x 1200 but sometimes I see they have offcuts.
The following user(s) said Thank You: tommylight

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