Homemade CNC Plasma - hypertherm, Mesa, gear drives, nema 34.

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22 Jun 2026 23:29 #347248 by PCW
Does sound like an EMI issue.

Have you tried debouncing the limit switch signals?
 ( This can be done with the hal debounce component or with some
hardware, a hal parameter )

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23 Jun 2026 00:07 #347249 by tommylight

Couldn't find any spots showing voltage.

Strange, there is always, always some small readings of a few Volts, so i would venture a guess at measuring at the wrong places, although there are no right places, but still, one lead from DVM to electronic/control ground or zero, be it Mesa board and/or power supply "negative" side, the other on grounds on power supply, case if metal, wire shield, etc.
And you will have to find a DVM with memory or use a scope to check the mains voltage when the plasma triggers.

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23 Jun 2026 07:48 #347258 by rodw

Does sound like an EMI issue.

Have you tried debouncing the limit switch signals?
 ( This can be done with the hal debounce component or with some
hardware, a hal parameter )

This seems the most likely problem and a simple solution. I did go through your Hal and ini files shared earlier and could not see anything obvious wrong.

I probably wouldn't add a max limit signal if I was sharing a single home/limit switch but I don't think that will make any difference. Are you using proximity sensors or switches? normally open or closed? if prox sensors, are they pnp or npn?

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