U axis configuration

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22 Oct 2011 23:34 #14115 by captain chaos
Ok I had tried that and came up with an errors page and thought I needed 2.5 so I have done it again and this is the errors file

Print file information:
RUN_IN_PLACE=no
EMC2_DIR=
EMC2_BIN_DIR=/usr/bin
EMC2_TCL_DIR=/usr/share/emc/tcl
EMC2_SCRIPT_DIR=
EMC2_RTLIB_DIR=/usr/realtime-2.6.32-122-rtai/modules/emc2
EMC2_CONFIG_DIR=
EMC2_LANG_DIR=/usr/share/emc/tcl/msgs
INIVAR=inivar
HALCMD=halcmd
EMC2_EMCSH=/usr/bin/wish8.5
EMC2 - 2.4.3
Machine configuration directory is '/home/paul/emc2/configs/gantry-hs'
Machine configuration file is 'gantry-hs.ini'
INIFILE=/home/paul/emc2/configs/gantry-hs/gantry-hs.ini
PARAMETER_FILE=emc.var
EMCMOT=motmod
EMCIO=io
TASK=milltask
HALUI=
DISPLAY=axis
NML_FILE=
Starting EMC2...
Starting EMC2 server program: emcsvr
Loading Real Time OS, RTAPI, and HAL_LIB modules
Starting EMC2 IO program: io
Shutting down and cleaning up EMC2...
Killing task emcsvr, PID=2898
Removing HAL_LIB, RTAPI, and Real Time OS modules
Removing NML shared memory segments
Cleanup done

Debug file information:
Could not open command file 'gantry-hs.hal'
2898
PID TTY STAT TIME COMMAND
Stopping realtime threads
Unloading hal components

Kernel message information:
[10457.555381] I-pipe: Domain RTAI registered.
[10457.555397] RTAI[hal]: <3.8.1> mounted over IPIPE-NOTHREADS 2.6-03.
[10457.555400] RTAI[hal]: compiled with gcc version 4.4.3 (Ubuntu 4.4.3-4ubuntu5) .
[10457.555409] RTAI[hal]: mounted (IPIPE-NOTHREADS, IMMEDIATE (INTERNAL IRQs DISPATCHED), ISOL_CPUS_MASK: 0).
[10457.555412] PIPELINE layers:
[10457.555417] f0d35e20 9ac15d93 RTAI 200
[10457.555421] c085cb20 0 Linux 100
[10457.589748] RTAI[malloc]: global heap size = 2097152 bytes, <BSD>.
[10457.590040] RTAI[sched]: IMMEDIATE, MP, USER/KERNEL SPACE: <with RTAI OWN KTASKs>, kstacks pool size = 524288 bytes.
[10457.590048] RTAI[sched]: hard timer type/freq = APIC/8333018(Hz); default timing: periodic; linear timed lists.
[10457.590053] RTAI[sched]: Linux timer freq = 250 (Hz), TimeBase freq = 2800030000 hz.
[10457.590056] RTAI[sched]: timer setup = 999 ns, resched latency = 2943 ns.
[10457.590235] RTAI[usi]: enabled.
[10457.754284] RTAI[math]: loaded.
[10458.433348] RTAI[math]: unloaded.
[10458.561421] SCHED releases registered named ALIEN RTGLBH
[10458.578507] RTAI[malloc]: unloaded.
[10458.676028] RTAI[sched]: unloaded (forced hard/soft/hard transitions: traps 0, syscalls 0).
[10458.683603] I-pipe: Domain RTAI unregistered.
[10458.683618] RTAI[hal]: unmounted.

Now I don't have a "gantry-hs.hal" file only a file "gantry.hal"

thanks again

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23 Oct 2011 00:12 #14117 by andypugh
Replied by andypugh on topic Re:U axis configuration
I don't know what gantry-hs is, but that does seem to reference a non-existent file.

Can you start from the gantry-ini file?

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23 Oct 2011 00:43 #14118 by captain chaos
"gantry-hs" Is a gantry home switch configuration. I managed to open gantry once but the second and subsequent times it comes up with EMC2 Errors " could not open command file 'gantry.hal' 1720"

Thanks again

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23 Oct 2011 01:08 #14121 by captain chaos
Ok Captain Chaos now has a Kernel Panic

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23 Oct 2011 02:08 #14122 by andypugh
Replied by andypugh on topic Re:U axis configuration
That's a bit special!

Do you have some sort of hybrid 2.4 / 2.5 system now?

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23 Oct 2011 02:18 #14123 by captain chaos
I am not sure, that was on 2.4.3 I am now setting up on 2.4.6

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23 Oct 2011 03:50 #14125 by captain chaos
Ok got another Kernal Panic-Not Syncing:Attempted to kill Init! Serious stuff I then murdered the computer trying to reboot. The long and short of it was the alt key was stuck down, cleaned the keyboard and away we went. I now have it loaded as gantry.ini in EMC2.4.6 and will now go on to configure it to my machine and if I can get around that I will have a go at gantry-hs.ini. Thanks a lot for all the help.

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23 Oct 2011 10:55 #14129 by andypugh
Replied by andypugh on topic Re:U axis configuration
gantry-hs.ini looks like it might be there by mistake, as it references a non-existent hal file.
gantry.ini without the -hs looks like it might work.

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25 Oct 2011 12:05 #14209 by captain chaos
Thanks for all the help Andy I seem to have it pretty much squared around now, and thanks to you to John for pointing me to those gantry files. I have configured the files now to operate my machine and got the drive directions and scales worked out and both drives on the X operating as I want so I can now go ahead and complete my rebuild. When I next get a chance I will publish the hal and ini files for my machine for those who might be interested.

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23 Nov 2011 05:35 #15036 by captain chaos
Ok this is crazy I can't search back more than one page. I have finally completed my rebuild, got the homing working nicely in joint mode and using a hard wired switch (DPDT) to switch between combined home and limit switches for their respective output pins as suggested by Czerech back in June but can't now find the page.
I now have a new problem, I get a joint 0 and 3 following error when I switch to world mode and try to jog any of the axes. I can, without jogging run a program, but I can't jog to a touch off. I can jog in joint mode no problem, but pretty pointless as i can only jog X and A 10 mm at a time. I've checked the HAL and INI and both 0 and 3 or X and A are configured the same I tried changing the MIN_FERROR from .25 which I got from stepconfig for Gecko 520 to 0.010 as in the manual and still get the same error and have swapped steppers between X and Y all to no avail. Where is the best place to go looking for a solution?

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