U axis configuration

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29 Nov 2011 23:04 - 29 Nov 2011 23:37 #15204 by captain chaos
Some photos of my machine.
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Last edit: 29 Nov 2011 23:37 by BigJohnT. Reason: remove duplicate photo

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29 Nov 2011 23:10 #15205 by captain chaos
Sorry got the same Photo twice and couldn't edit here's my prototype.

The other is my current rebuild.
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30 Nov 2011 21:23 #15238 by andypugh
Replied by andypugh on topic Re:U axis configuration
captain chaos wrote:

Those are my files Hal and INI

It's the INI twice. (And I don't think we will find the peoblem in the INI)
It would be best to zip up the entire machine config folder and post that, then I can test with exactly your config.

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30 Nov 2011 23:27 - 01 Dec 2011 00:47 #15240 by captain chaos

File Attachment:

File Name: MyZip.zip
File Size:6 KB


Hi Andy I hope this right this time, I am terribly sorry about that mix up I hate to waste your time and honestly do appreciate your help.

I managed to run EMC2 in a slaved con figuration quite well first time without much tweaking.

Cheers Paul
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Last edit: 01 Dec 2011 00:47 by captain chaos. Reason: could not load files

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02 Dec 2011 02:18 #15268 by andypugh
OK, I have your config, and I have your problem.

The bad news is that I have no idea what the cause is. And it is now 2am here.

It seems OK as long as you limit speed to <696 mm/min in world mode, it is almost like the stepgens run in slow motion in teleop mode.

I wouldn't normally recommend this, but what happens to the actual machine if you short-circuit the feedback?
ie
net xpos-cmd axis.0.motor-pos-cmd => stepgen.0.position-cmd
net xpos-fb stepgen.0.position-fb => axis.0.motor-pos-fb
becomes
net xpos-cmd axis.0.motor-pos-cmd => stepgen.0.position-cmd axis.0.motor-pos-fb
net xpos-fb stepgen.0.position-fb

I am curious if the step rate does drop very low, or if it is a problem only with the feedback.

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02 Dec 2011 10:48 #15276 by captain chaos
Hi Andy I'm afraid that made no difference the max I can run is 581 mm/min but hugely grateful for your input.

I have done some extensive tweaking of the INI in the slaved axis and runs well Jogging at 3600mm/sec on the X axis @ 6mm per rev and 1380mm/sec on the Y axis @ 1.75mm per rev and runs the EMC2 splash program smoothly at max override. So I think it has to have something to do with whatever the configs are behind the INI SCALE, in HAL maybe?

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02 Dec 2011 11:26 #15277 by andypugh
Talking about INI file stuff, you might need a [TRAJ]DEFAULT_ACCELLERATION
www.linuxcnc.org/docview/html/config_ini...b:%5BTRAJ%5D-section

(Worth a try, anyway)

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02 Dec 2011 15:19 #15281 by captain chaos
OK thanks for that I'll give it a go.

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02 Dec 2011 21:48 #15298 by captain chaos
I checked with Homan Designs on the Gecko 540 and he confirms what Big John said about micro stepping being fixed at 10 micro steps. So I will work with 3600mm / Min until I can get the joint mode working well and some practice on the machine before deciding on which way to go no the hardware side.

Cheers Paul

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02 Dec 2011 22:56 #15300 by andypugh
I have been fiddling some more, and now have my VM jogging at 12m/min.

The underlying problem is that your accellerations are all very low (though that was probably the INI file tinkering you mentioned).
You ought to increase them as far as you can, then back of a shade. Normally accel is at least 10x max vel, and possibly 100x.

[TRAJ]DEFAULT_ACCELERATION does seem to be the key. With your original velocity and accel values I can jog up to 12,000 mm/min as long as DEFAULT_ACCELERATION is less than the lowest accel of any one joint.
This only works if I switch to World mode immediately after homing. It does still all seem to go wrong if you jog in joint mode then go to World mode.

Check the docs, I am never sure of the correct spelling of ACCLERATION

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